One of the reasons that there needs to be a 500m automatically in supply zone around the base is for when we have the situation that was in my testing a few years ago, when all the transport for the base had been destroyed, but the base itself still had numerous supplies stockpiled.
If you remember, I had numerous Para units all around, and on top of the base, that had completely ran out of basics and had become paralyzed, even though there were tons of supplies right next to them, with no enemy unit in sight.
A reason why I don't see that it is unreasonable to allow it, is a lot of the base footprints are close to 500m diameter, so its perfectly reasonable, if you have a base with a unit next to it, that their combined footprints would be overlapping even though the centre of the counters may be 500m away. In other words they are partly deployed inside the base stockpile area.
Another reason is bases are normally located inside cover, Urban areas, forests, where its perfectly reasonable to assume that small quantities of supplies can be man handled unto 500m, even under enemy fire.
The blue line was put into the supply code, I thought, to indicate the distance that the unit receiving the supplies was capable of collecting its own supply from a local collection point. So I see no reason why if the unit is within 500m of a base, that the bases organic transport should be taking damage trying to supply them.
Chances are that if the base is within 500m of a unit that is taking fire, and the base is not in cover, the base will very shortly be taking fire directly anyway, so no need to attrite the supply convoys as the base will soon be taking casualties anyway.
If it is in cover and not taking casualties then there should be no problem at all in a unit close by collecting its supplies anyway.
Its great the way you listen and fix things like this Dave, when presented with a good argument, even when it sometimes clashes with your own opinion on the matter and results a lot more work for you.
Well done mate